The course will provide engineers and technicians with information for the optimal selection, operation and maintenance of centrifugal and positive displacement pumps as well as positive displacement and dynamic compressors.
- Course Outline
After participating in the seminar, you will be able to:
• Gain an awareness of the performance characteristics of the various types of pumps and compressors.Description
• Increase the reliability of your pumps and compressors after having understood their operational and maintenance aspects.
• Develop an effective maintenance program after becoming familiar with the components of pumps and compressors.
• Improve performance of your pumps and compressors with the increased appreciation of the influence of fluid flow and associated equipment.
Pumps and compressors are essential components in almost all industries in that they are required to meet system demands and operate reliably. Failure to meet these requirements can have significant production (and hence cost) impacts.Workshop
By attending this course you will gain an understanding of the characteristics of various types of pumps and compressors and their components. The course will provide engineers and technicians with information for the optimal selection, operation and maintenance of centrifugal and positive displacement pumps as well as positive displacement and dynamic compressors.
As part of this course, a workshop will be held on the development of justifiable, cost effective preventive maintenance activities for a pump. This workshop will show you a method of developing a preventive maintenance program and will enable you to develop a list of preventive maintenance activities (and activity frequencies) that can be applied in your own facility.Objective
To provide an understanding of the fundamentals of the operation and maintenance of various types of rotary and reciprocating pumps and compressors .Who Should Attend
Plant and facilities managers, engineers, technicians and supervisors who need to be familiar with the fundamentals associated with the operation and maintenance of pumps and compressors; Plant and facilities operations personnel; Managers, engineers, technicians and supervisors responsible for plants and facilities containing pumps, compressors and associated equipment. Stationary engineers; Consultants and contractors who need some familiarity with pumps and compressors.
Personnel in the food, chemical, petrochemical, pulp and paper, pharmaceutical, water utility and energy industries will find this course of particular interest.
Complimentary Text BookProgram Outline
Upon attending the course a text book entitled ‘Compressed Air and Gas Handbook’ will be provided. This text will complement the course material presented by providing comprehensive information on the application, production, treatment and distribution of compressed air.
Welcome, Introduction, Workshop Preview, Learning Outcomes and the Assessment Method
Basic Theory of Liquid Flow
• Bernoulli’s equation
• Properties of fluids
• Flow characteristics
Pump Regulations, Codes and Standards
• API Pump Codes
Positive Displacement Pumps
• Flow control
• Net positive suction head
• Pump curves
• Pump efficiency
• Best efficiency point
• Impeller speed
• Affinity laws
• Multi-pump systems
• Flow control
Magnetic Drive Pumps
• Determination of suction and discharge losses
• Water hammer
Pump Selection Considerations
• Positive displacement versus centrifugal pumps
• Pump selection
• Life cycle costing
Basic Theory of Compressed Gasses
• Compression cycle
• Standard terms
• Effect of elevation and temperature
Compressor Regulations, Codes and Standards
• Canadian Standards Association (CSA)
• Occupational Health and Safety (OHS)
• General Safety Requirements
• American Petroleum Insitute (API)
• American Socity of Mechanical Engineers (ASME)
• International Standards Organization (ISO)
Types of Compressors
• Positive displacement
• Compressor control
Associated Compressor Equipment
• Intercoolers and aftercoolers
• Air receivers
Compressed Air Systems
• Basic design
Air Compressor Selection Considerations
Pump and Compressor Drives
• Variable speed drives
• Motor couplings
• Belt drives
Common Pump and Compressor Components
Operation of Pumps and Compressors
• Pump operation
• Compressor operation
Maintenance of Pumps and Compressors
• General maintenance considerations
• Maintenance techniques
• Maintenance practices
• Routine maintenance
• Development of preventive maintenance activities and frequencies for a pump. This workshop will enable attendees to apply, review or
revise the preventive maintenance applied to similar pumps installed in their own facilities.
Questions and Answers and Feedback to Participants on Achievement of Learning Outcomes
Summary and Final Adjournment
Mr. Alan Powell is a Program Director with EPIC (Educational Program Innovations Center) who has over 30 years experience in the maintenance of industrial facilities. After graduating with a Master of Science degree in Engineering from the University of Manchester in England, he immigrated to Canada. During his career he has developed maintenance programs, introduced significant maintenance cost saving concepts and managed a process to revise the preventive maintenance program in many large facilities. He has authored and presented several papers on maintenance at national and international conferences.
- Prerequisites & Certificates
2.1 CEUs / 21 PDHs
- Cancellation Policy
To withdraw from a course, you must send a request, in writing, with the official receipt to our office. Fifteen or more business days in advance: full refund less $50.00 administration charge. Five to fifteen business days in advance: non-refundable credit of equal value for any future EPIC seminar within one year. Credits are transferable within your organization. In case of an unexpected event occurring after this time, you may send someone else to take your place without any additional cost.
- Map & Reviews
EPIC Educational Program Innovations Center
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