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This five-day seminar addresses in depth, how Process Flows, Process Failure Modes and Effects Analysis (PFMEA), Control Plans and shop floor documentation are linked and used to achieve process standardization and improvement.

  • Course Start Date: 2019-10-28
  • Time: 09:00:00 - 17:00:00
  • Duration: 5 Day(s)
  • Location: Mississauga
  • Delivery Methods(s): Instructor Led
October 28th
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Course Outline


Participants should possess a working knowledge of, as well as some experience in ISO-based quality management systems, as well as a firm understanding of basic quality tools.


This five-day seminar addresses in depth, how Process Flows, Process Failure Modes and Effects Analysis (PFMEA), Control Plans and shop floor documentation are linked and used to achieve process standardization and improvement. This seminar also focuses on PPAP and PSW consistent with the requirements of ISO/TS 16949:2002 (Second Edition) and the AIAG Third Edition FMEA Manual as well as basic the basic concepts of Statistical Process Control (SPC) and Measurement Systems Analysis (MSA).

The approaches discussed and employed in this course are consistent with the intent and guidelines in the APQP 2nd Edition, FMEA 4th Edition, and PPAP 4th Edition manuals issued by GM, Ford and Chrysler through the AIAG.

Who Should Attend
This seminar is designed for Internal Auditors, Management Representatives, ISO 9001 and ISO/TS 16949 Implementation Teams, and others who would like to develop judgment and decision-making in ISO 9001, ISO/TS 16949 and to learn how to effectively audit the New Product Development activities.

Seminar Materials
Each participant will receive a seminar manual. All concepts will be introduced using examples. Group exercises will make use of an example product and process.

Seminar Goals
  • Provide a basic understanding of the core tools used in New Product Development for effective auditing programs.
  • Provide a hands-on approach to AQP and its relationship to program management to give the knowledge and skills needed to participate in a team that will introduce new products and processes smoothly.
  • Focus on the use of Process Management to achieve standardization and improvement using Process Flow Diagrams, Process FMEA and Process Control Plans.
  • Understand all major automotive industry approaches to FMEAs and Control Plans and the variations in current use.
  • Develop the understanding and skills necessary to measure and monitor manufacturing processes and correct problems when they arise.
  • Auditors will have a firm understanding of statistical tools required for auditing an organizations knowledge and use of statistical methods.
Seminar Outline
  • APQP
  • Process Flow
  • Process FMEA
  • Control Plans
  • Work Instructions
  • Product Approval Process (PAP)
  • SPC
  • MSA

Cancellation Policy

Client will be charged 50% of total training fees if they cancel their scheduled registration with less than 1 week of notice prior to the training dates listed on the invoice. Cancellation fee will be reduced to 20% if: 1. Client is able to substitute with another attendee for scheduled training date. 2. Client is able to reschedule training for a future scheduled date.

Training Location

LMT Training Centre
25 Watline Avenue Suite 201

Mississauga, ON

About Omnex Inc


Training manual and breakout books provided with course.   Upon completion students receive a certificate.  For Exemplar Global courses, students who pass receive a certificate with Exemplar Global credentials.

Omnex is a global provider of training, consulting and software specializing in Quality Management Systems solutions.   Omnex provides training and consulting in ISO 9001, ISO 14001, OHSAS 18001, ISO/TS 16949, AS9100, ISO 13485, FSSC 22000, ISO 45001, Automotive Core Tools (APQP, PPAP, FMEA/Control Plan, SPC, MSA) and FAI (First Article Inspection), VDA, Risk, Problem Solving (8D & EPS) and our new Soft Skills Training Courses. Soft Skills courses include Business and Leadership Skills, Conflict Resolution, Social Media and many more.

Omnex is an Exemplar Global Certified Company for both Internal and Lead Auditor Training.   Omnex can provide training publicly or at your facility.   Omnex consultants have a wide range of backgrounds and expertise allowing for a broad range of training and consulting services delivered every day all over the world. 

Omnex works with many industries including Automotive, Aerospace, Chemical, Manufacturing, Medical Devices, Healthcare, Semiconductor, Technology and many more.  Omnex also provides consulting and training for Six Sigma, Supply Chain Management, New Product Development, Outsourcing PPAPs and Integrated Management Systems.

Omnex has office all over the world including Canada, China, United States, Europe, India, Mexico, South America, Middle East, Japan and Thailand. 

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